Through Hole Slip Ring for Stretch Wrapping Machines

Wrapping machinery is built around repeated movement: a pallet turns beneath a film carriage, or a wrapping arm travels around a stationary load. Where motors, sensors or controls are mounted on the rotating assembly, fixed cables cannot follow that motion indefinitely without twisting around the machine.

ByTune BTH2586 through hole slip rings provide a continuous electrical path between the stationary structure and the rotating equipment. In the stretch wrapper application, ByTune lists a 24-circuit version combining 5 A and 10 A paths and a separate 48-circuit, 10 A configuration. Both use a 25.4 mm bore within an 86 mm outer diameter, allowing multiple electrical connections to share the machine's rotating centre.

Stretch wrapper rotating assembly

Rotating interface shown on ByTune's original stretch wrapper case page.

The Electrical Challenge Inside a Rotating Wrapper

A stretch wrapper has to coordinate film movement with the rotation of its wrapping assembly. Power may be needed by components carried on the moving structure, while position, tension and other sensor information has to reach the stationary control system. Depending on the machine design, the electrical connections also serve actuators involved in film feeding or cutting.

Without a rotary electrical interface, cables would wind around the axis as the motion repeats. The through hole slip ring replaces that twisting cable path with stationary and rotating connections that remain electrically linked throughout a full 360° turn. It carries the electrical supply and control paths; the wrapper's controller, motors and mechanisms still perform the actual wrapping and cutting operations.

How the ByTune BTH2586 Supports the Wrapping Cycle

The BTH2586 uses a fixed stator and a rotating section with conductive rings and contacting elements. Electrical circuits cross this interface as the machine rotates. This gives the wrapper's moving electrical devices a connection to the stationary supply and controls without requiring the lead wires to wrap around the shaft.

That arrangement matters across the whole packaging cycle. During rotation, power circuits remain available to connected moving equipment; control and sensor circuits carry the electrical information used by the machine's automation. When the controller commands a film-handling or cutting function, the slip ring can carry the associated connection where that function is wired across the rotating interface. It is the continuity of the connection, not a claim that the slip ring itself increases cutting precision, that makes this design useful.

Slip ring and cable routing in wrapper mechanism

Original ByTune image showing the rotary connection and protected cable routing.

Two BTH2586 Configurations for Packaging Machinery

ByTune's stretch wrapper slip ring examples show how the same through-bore platform can accommodate different electrical circuit requirements. The 24-circuit layout combines 5 A and 10 A connections, while the separate 48-circuit example uses 10 A circuits. These are distinct configurations, not interchangeable ratings for a single assembly.

BTH2586 configurations presented for stretch wrapper machinery
Application detail 24-circuit configuration 48-circuit configuration
Current rating Mixed 5 A and 10 A circuits 10 A circuits
Through bore / outer diameter 25.4 mm / 86 mm 25.4 mm / 86 mm
Listed voltage 600 V 600 V
Contact material Precious metal Precious metal
Protection rating IP65 IP65
Lead arrangement Protective tubing, 2–3 m Protective tubing, 2–3 m
Published speed rating 1000 rpm 1000 rpm

The listed 1000 rpm figure is the slip ring's product rating, not the operating speed of a stretch wrapper. ByTune's wrapper-specific custom configurations use IP65 protection and longer protected leads; the standard BTH2586 product is published with different housing and lead specifications.

ByTune BTH2586 24-circuit wrapper slip ring

ByTune BTH2586 24-circuit wrapper configuration with protected wire leads.

What the Slip Ring Adds to the Machine Design

The value of the BTH2586 is in keeping several electrical functions connected while the wrapper rotates, not in replacing the machine's own controls.

Continuous electrical path

Power and control circuits remain connected as the wrapping mechanism completes repeated revolutions.

Multiple circuits in one unit

The through-bore layout accommodates separate electrical paths within the rotating centre.

Protected lead routing

Long, tube-protected leads provide a practical route away from the moving assembly toward machine terminations.

IP65 wrapper configuration

The specified enclosure protection addresses dust exposure and water ingress within the limits of its IP rating.

The Through Bore Fits the Machine Rotation Axis

The 25.4 mm central opening allows the BTH2586 to sit around a compatible shaft or central structure, while the fixed and rotating sections connect to their respective parts of the machine. This arrangement is relevant to rotating platforms and rotary-arm wrapping equipment, although the mounting location and electrical loads differ between machine layouts.

ByTune's original wrapper photographs show why the surrounding hardware matters: the connection sits among mechanical members, lead protection, and junction boxes rather than in an isolated laboratory assembly. The extended cable leads and protected routing help integrate the electrical connection into the available machine space.

Wrapper machine electrical junction box and leads

Original ByTune wrapper installation image showing the electrical connection area.

The Practical Value for Stretch Wrapper Operation

With a rotary connection in place, the wrapping head can keep moving without building up twists in the electrical harness. Multiple power and control paths can cross the same axis, and the IP65 wrapper version provides enclosure protection for the electrical interface in environments where dust or moisture may be present.

For packaging equipment manufacturers, this is a way to place electrical functions on a moving assembly while keeping the main control system stationary. For operators maintaining an existing wrapper, the recognizable BTH2586 bore, housing size and available circuit configurations provide a useful reference for understanding the original machine's rotating electrical arrangement. Actual compatibility and packaging performance still depend on the complete machine design.

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Explore ByTune Slip Rings for Stretch Wrapping Equipment

The ByTune BTH2586 application illustrates how a through hole rotary connector supports power and control transmission on continuously moving packaging equipment. For the product family, see the through hole slip ring range. For more detail on wrapper types and electrical interfaces, read the stretch wrapper application guide.

ByTune also develops custom slip ring configurations for packaging machinery where the rotating interface calls for a different circuit arrangement or mechanical layout.

 

 

Through-hole slip ring bth 2586 is a slip ring designed for stretch wrapping machines. This equipment wraps pallets or large objects with stretch film. The slip ring allows the transmission of electrical signals, power or data and supports 360° continuous rotation. It powers the motors, sensors and heating elements of the packaging machine during use, and adjusts equipment parameters by transmitting data from the sensors and control devices.

 

 

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